So my kid has lost a bunch of these shapes and I’m going to make a replacement set.

Does anyone have any ideas for how to get a consistent roundover on the corners? I have a router table but no CNC.

The square and rectangle I could do with a roundover bit and the blocks on their sides. But I don’t see any obvious solutions for the pentagon and triangle.

I’m totally fine just hand sanding these, but this kind of problem solving makes woodworking fun!

  • @mikiao
    link
    21 year ago

    If you have a disc sander, you could make a jig that has a peg sticking out that you rotate the shape around the hole. Something that looks like:

    https://imgur.com/a/pOtxIGJ