Hi guys. Please check my previous post for any background questions, I don’t have it in me to go over everything again.

Long story short, I was having issues with clogging that were being caused by my hotend not reaching the reported temp. After a few days of troubleshooting and diagnosing the motherboard and Klipper settings, I gave up and decided the motherboard was faulty (even though I could not perform any tests to determine in) and bought an SKR mini. I got that all set up, and the printer has been working flawlessly since then.

Until now.

Same exact problem; one print goes perfectly fine, next print, failing to extrude by the 4th layer. I removed the clog, restarted the print, now can’t even extrude the priming line. Fearing the worst, I disassemble the hotend, try hand feeding filament, and once again I am unable to push more than a few centimeters through before it gets clogged up. A probe thermometer reads ~160C while Klipper reports 200C.

What could possibly be happening here? The board is an aftermarket replacement from a completely different company, so I doubt it’s a recurring manufacturer defect, but I have no idea what else can be causing this.

At this point I’ve spent so much time and money trying to fix this printer that I could almost buy a new one, but at this point I’m not convinced even that would solve the problem.

  • @WhitebrowEnglish
    1•6 months ago

    I skimmed the posts, but couldn’t quite locate if the issue persists if you leave the printer alone for a few hours/days and then come back to it later. (As in would it be able to complete a print before exhibiting this issue again) Seeing how it worked fine before and doesn’t anymore, especially if in a consistent matter, irregardless of settings, might be a chance you blew a capacitor and it’s trying its best to cope with that situation. Unfortunately without replacing the board with a confirmed working one it’s hard to tell if that’s the case… plus depending on the level of damage it might appear as intermittent problems that sometimes manifest without rhyme or reason on 2 potentially identical prints.