Continuing the workshop build. Been working like a maniac to get this done. Pleased with the results so far.
The ducting came from Oneida along with the dust gorilla (the big yellow thing.) It’s 24 gauge ducting in sizes from 7 to 5 inches in diameter. It comes in approximately 2’ lengths and is made from 24 gauge snap-lock piping. Every joint has to be screwed or riveted together, and every seam and joint needs to be taped or caulked.
It’s hard to get a sense of scale from the images, but this thing is gigantic. The ceiling in the shop space is 12 feet high, and I’m taking full advantage of it. The main line towers over you as you walk under it.
I still have a second line that will go on the side of the shop near where the furnace and drill press are in these images. The will be two lines, the main central line serving the table saw and workbench, and a second line wrapping around the perimeter of one side serving various other machines. I also have a place in the ductwork to install a third line going in the other direction. It’s quite a lot of ductwork to service, but the dust gorilla is so comically overpowered that it just laughs at it.
When I’m running the table saw and dust collector simultaneously, I’m maxing out two 240V circuits simultaneously. The gorilla is on its own dedicated circuit, and the table saw is on a different 240v circuit.




I still have a lot of work to do, but I’m really pleased at the progress I’ve made. The second line is something I want to do, and I do have the parts for it. But the first one is critical. It’s serving machines that can’t operate without a dust collector. I’ve been without a table saw and planer since we moved houses six months ago. And when you use it as much as I do, lacking it really feels like missing a piece of your body.
Awesome work! I’m guessing this needs to be grounded against static electricity build up to prevent fires? Dry dust and a spark probably don’t play well together
The system is fully grounded. The piping is connected to the body of the dust collector via a grounding screw and wire. And it’s also connected by metal structural screws to the ducting. And the collector is grounded by its plug. Every pipe section is joined steel to steel with steel screws connecting them. So there’s a mechanically grounded connection between every pipe segment. I’ll also be grounding the ducting to the grounded metal enclosures of electrical outlet boxes wherever possible.
Looks so nice, about 3x my own dust collection plans. Why metal duct and not PVC?
Thanks! My previous one was a PVC. For larger diameters, the PVC pipes get quite heavy. You also get less turbulence and better air airflow in the metal ducts. It’s an investment, but I’m willing to make it. Another benefit is the fittings like blast gates fit a lot better with the metal ducting than the PVC ducting. Plus it does just look cool!
This is what the old dust system looked like:

Are those NEMA 5 (120v) or NEMA 6 (240v) sockets hanging down from the ceiling, and on the vertical ducting?
One of the hanging boxes is a single 240v outlet. The other is four outlets on two separate 120v circuits. I’m installing the ducting, but I had an electrician come in and seriously upgrade the electrical. (The hanging drops are neat. They have a pretty intricate strain relief system built into them that I find pretty interesting.)
There are two 120v circuits running throughout the space. At 8 different locations, they have four outlets (two for each circuit.)
I then also had four 240v circuits installed. One has a single outlet, dedicated just to the dust collector. The others each have two outlets and will service various machines. (Will only ever use one machine at at time, so having two on one circuit isn’t a concern.)
I’m outfitting this shop space in a home garage. So I have also had to plan the electrical to be multi-use. If we ever move, I can take the ducting down. But electrical is more permanent. I laid out the outlets so they could either serve for tool use or for EV car charging. But there’s enough power flowing into that garage to simultaneously charge 3 EVs at level II charging.
Nicely done!
Thanks!
At our previous place, I was on a tighter budget, so when I had electrical put in, it was installed just near the breaker box. I then had long heavy duty extension cords tracing out from there. This time I wanted to spend the money and have it done right .
Beast of a setup! Have an Oneida as well, they’re built like tanks. Are you running it with blast gates or does it not even matter with that much HP?
Thanks! They definitely are built like tanks. I had to figure out a whole elaborate hoisting system to get the motor on top of the thing. I built a hoisting tower around the gorilla to accomplish that task.
One concern I had with the weight of the thing is that the location I have it installed is directly above the gas shutoff valve for our house. The shutoff consists of a bend of pipe that comes out of the wall, has an exposed valve, then goes back into the wall. If something really heavy fell on that? That could be a really bad day. Normally the first thing you do for a gas leak is to shut off the gas. This IS the valve you use to do it! I absolutely do not want anything to happen to this valve. I was afraid of some giant bit of dust collector falling on the thing. So I built some armor for it.

You can still readily access the shutoff valve, but if something heavy were to fall on it, hopefully the enclosure would protect it. Thankfully nothing did, and at this point nothing is ever likely to again. The gorilla will protect it from falling objects!
As far as blast gates, there’s large blast gates dividing the major branches and then smaller blast gates at individual tools. As far as if it matters? I have no idea. But for what we’re investing in this, I’m going to make damn sure I can get every bit of performance out of it I can. I definitely do notice a difference in airflow and pressure depending on how many gates I have open at a time. So it does have an effect. Whether that effect is significant enough to affect dust capture performance, I cannot say.
One fun thing is the table saw. This main line maintains a full 6" diameter all the way to the saw, where it splits off into two 4" lines. (The gorilla inlet is 7" diameter.) One services the 4" port on the saw’s back, the other on the overarm. One 6" line can carry more than two 4" lines. So this thing is fully supporting a 4" line both above and below the saw blade. It just lives in a tornado.
Sorry if I’m geeking out over this. This is definitely a passion project of mine. And it is a lot more work than you might realize. I’ve never done sheet metal work, and I’m learning as I go. But it took me a week to get the gorilla fully assembled and another week to get the ducting this far. And that’s working well more than full time hours on it. I’m assembling it single-handedly with no more elaborate lifting equipment than a tall ladder and gripple system.
It’s a lot of work, truly exhausting. But I’m having a blast. The process to form just one connection is like this:
- Assemble any connecting snap-lock piping.
- Tape the seam of the pipe.
- Secure pipe to something rigid and cut to length with an angle grinder. (Shears don’t work on this gauge ducting.)
- Crimp the ends of the pipe section.
- Insert into line or into sub-assembly (10’-12’ in the air.)
- Use spring-loaded center punch to place at least four divits on the exterior pipe or bend at the connection point.
- Drive self-drilling sheet metal screws into both connecting pieces using an impact driver.
- Seal connection with two layers of hvac metal taping.
That’s every single connection. I’m sure an actual skilled HVAC expert could make quick work of this. But again, I’m learning as I go! And yeah, this stuff is actually a lot thicker than normal HVAC ducting. This is 24g material. Apparently if you hook regular ducting up to the gorilla, the vacuum pressure will collapse it.
I’ve never done sheet metal work
So when do you convert to SheetMetalScientist?
When I’ve actually done sheet metal science research work. 😅
Boxing around the gas line is smart. Also stops somebody leaning a board or something on it. You can buy big GAS SHUTOFF signs to stick on the boxing so somebody else will find it immediately


